In-House Capabilities

8 stages of production, each designed to unlock more casting potential from components.

DESIGN OPTIMISATION

CASTING SIMULATION

IN-HOUSE TOOLING

CORE MAKING

MOULDING & CASTING

CUTTING & FETTLING

CNC MACHINING

QUALITY ASSURANCE

Specifications

WEIGHTS, SIZES & CAPACITY

MAIN CASTING ALLOYS

CASTING WEIGHTS
UP TO 25KG

FLASK SIZE
19” X 14” X 10”

CAPACITY
UP TO 1000 MOULDS PER SHIFT

ANNUAL CAPACITY
600 TONNES OF FINISHED CASTINGS

LG1 – CB490K – C83810

LG2 – CB491K – C83600

LG4 – CB492k – C93400

AB1 – CB331G – C95200

AB2 – CB333G – C95800

HTB1 – CB765S – C86400

PB1 – CB481K

PB2 – CB483K

LM25

Plant list

PRE CASTING

CASTING

POST CASTING

CAD/CAM DESIGN & SIMULATION

• Magmasoft

• SolidWorks

• OneCNC

RAPID PROTOTYPING & TOOLING

• Objet 30 Prime

• Doosan DNM 500

CORE SHOP

• 2 x automatic shell core blowers by MEC Industries

MEC Industries

• 5 x automatic shell core blowers by Primafond

MELTING PROCESS

• 350KW Meltech high-frequency power pack with 2 x 500Kg tilting furnace bodies

• 350KW Inductotherm high-frequency power pack with 2 x 500Kg tilting bodies

• 175KW Inductotherm high-frequency power pack with 1 x 60Kg drop-down furnace

• 125KW Inductotherm high-frequency power pack with 1 x 250Kg tilting furnace bodies

• Striko 250kg bale-out gas furnace

FOUNDRY PRODUCTION LINE

• Hunter HMP 10 high-pressure green-sand moulding machine

• Accumulating pallet-line with fully-automated linear mould-handler

• Didion Drum

• Koyama Auto-Grinder

MACHINE SHOP

• Mazak H400N horizontal machining centre

• 2 x Mazak 500 5x variaxis machining centres

• Mazak Nexus 4000 II horizontal machining centre

• 2 x Mazak 200 II Integrex mill-turn centres

• Mazak I-200 Integrex mill-turn centre

• Mazak 300-3 Integrex mill-turn centre

• 1 x Doosan Puma 12” slant bed lathe w/power tooling

• 1 x Doosan Puma 10” slant bed lathe w/power tooling

• 2 x Doosan Lynx slant Bed lathes w/power tooling

• Doosan DNM 500

• Mazak H400 horizontal machining cetre

Quality Standards

Every component we manufacture is tested to the highest levels.

IN-HOUSE TESTING

ADDITIONAL TESTING

INDUSTRY CERTIFICATIONS

CMM for inspection

Hydrostatic testing to 70bar

PMI certi.cation

X-Ray analysis

3.1 chemical & mechanical testing

Dye penetration testing

Lloyd’s Register Approved Foundry

BS EN ISO 14001:2004 – QMS International

BS EN ISO 9001:2008 – AJA Registrars