In-House Capabilities
8 stages of production, each designed to unlock more casting potential from components.
8 stages of production, each designed to unlock more casting potential from components.
DESIGN OPTIMISATION
CASTING SIMULATION
IN-HOUSE TOOLING
CORE MAKING
MOULDING & CASTING
CUTTING & FETTLING
CNC MACHINING
QUALITY ASSURANCE
CASTING WEIGHTS
HIGH PRESSURE GREENSAND UP TO 30KG
3D PRINTED MOULDS UP TO 80KG
FLASK SIZE
19” X 14” X 10”
CAPACITY
UP TO 1000 MOULDS PER SHIFT
ANNUAL CAPACITY
600 TONNES OF FINISHED CASTINGS
GUNMETALS
LG1 – CB490K – C83810
LG2 – CB491K – C83600 – RG5
LG4 – CB492k – C93400
LEAD FREE ALLOYS
C89833 – Bismuth Bronze
ALUMINIUM BRONZES
AB1 – CB331G – C95200
AB2 – CB333G – C95800
ALUMINIUM
LM25
LM6
DEFENCE STANDARD
Def Stan 02-747 (NES 747)
Def Stan 02-830 (NES 830)
OTHER GRADES
90/10 Copper Nickel – C96200
HTB1 – CB765S – C86400
PB1 – CB481K
PB2 – CB483K
CAD/CAM DESIGN & SIMULATION
• Magmasoft
• SolidWorks
• OneCNC
RAPID PROTOTYPING & TOOLING
• Objet 30 Prime
• Doosan DNM 500
CORE SHOP
• 5 x automatic shell core blowers by Primafond
• 1 x coldbox core shooter by Laempe
• 1 x automatic shell core blower by MEC Industries
MELTING PROCESS
• 350KW Meltech power pack with 2 x 500Kg tilting furnace bodies
• 350KW Inductotherm power pack with 2 x 500Kg tilting bodies
• 175KW Inductotherm power pack with 1 x 60Kg drop-down furnace
• 125KW Inductotherm power pack with 1 x 250Kg tilting furnace bodies
• Meltech 250kg bale-out electric resistance furnace
FOUNDRY PRODUCTION LINE
• EMI 10 high-pressure green-sand moulding machine
• Hunter accumulating pallet-line with fully-automated linear mould-handler
• Didion Drum
• Koyama Auto-Grinder
MACHINE SHOP
• 3 x Mazak Variaxis 500 5-axis machining centres
• Mazak Nexus 4000 II horizontal machining centre
• Mazak 200 II Integrex mill-turn centre
• 2 x Mazak I-200 Integrex mill-turn centres
• Mazak 300-3 Integrex mill-turn centre
• 1 x Doosan Puma 3100LM 12” slant bed lathe w/power tooling
• 3 x Doosan Puma GT2100M lathes w/power tooling
• 2 x Doosan Lynx slant Bed lathes w/power tooling
• Doosan DNM 500
• Doosan NHP 4000 Machining Centre
•Doosan DVF5000 5-Axis Machining Centre
Every component we manufacture is tested to the highest levels.
CMM for inspection
Hydrostatic testing to 70bar
PMI certi.cation
X-Ray analysis
3.1 chemical & mechanical testing
Dye penetration testing
Lloyd’s Register Approved Foundry
BS EN ISO 14001:2015 – AJA Europe
BS EN ISO 9001:2015 – AJA Europe