Drysdale Brothers

IN-HOUSE CAPABILITIES

Eight stages of production, each designed to unlock more casting potential from components.

Drysdale Brothers

DESIGN OPTIMISATION

Drysdale Brothers

CASTING SIMULATION

Drysdale Brothers

IN-HOUSE TOOLING

Drysdale Brothers

CORE MAKING

MOULDING & CASTING

Drysdale Brothers

CUTTING & FETTLING

Drysdale Brothers

CNC MACHINING

Drysdale Brothers

QUALITY ASSURANCE

SPECIFICATIONS

WEIGHTS, SIZES & CAPACITY

CASTING WEIGHTS
Up to 25kg

FLASK SIZE
19” X 14” X 10”

CAPACITY
Up to 1000 moulds per shift

ANNUAL CAPACITY
600 tonnes of finished castings

MAIN CASTING ALLOYS

LG1 – CC490K – C83810

LG2 – CC491K – C83600

LG4 – CC492K – C93400 

AB1 – CC331G – C95200

AB2 – CC333G – C95800

HTB1 – CC765S – C86400

PB1 – CC481K

PB2 – CC483K

LM25

PLANT LIST

PRE CASTING

CAD/CAM DESIGN & SIMULATION
Magmasoft

SolidWorks

OneCNC

RAPID PROTOTYPING & TOOLING
Objet 30 Prime

Doosan DNM 500

CORE SHOP
2 x automatic shell core blowers by MEC Industries

5 x automatic shell core blowers by Primafond

CASTING

MELTING PROCESS
350KW Meltech high-frequency power pack with 2 x 500kg tilting furnace bodies

350KW Inductotherm high-frequency power pack with 2 x 500kg tilting bodies

175KW Inductotherm high-frequency power pack with 1 x 60kg drop-down furnace

125KW Inductotherm high-frequency power pack with 1 x 250kg tilting furnace bodies

Striko 250kg bale-out gas furnace

FOUNDRY PRODUCTION LINE

Hunter HMP 10 high-pressure green-sand moulding machine

Accumulating pallet-line with fully-automated linear mould-handler

Didion Drum

Koyama Auto-Grinder

POST CASTING

MACHINE SHOP

3 x Mazak 500 5x variaxis machining centres

Mazak Nexus 4000 II horizontal machining centre

2 x Mazak 200 II Integrex mill-turn centres

Mazak I-200 Integrex mill-turn centre

Mazak J-200 mill-turn centre

Mazak 300-3 Integrex mill-turn centre

1 x Doosan Puma 12” slant bed lathe w/power tooling

2 x Doosan Puma 10” slant bed lathe w/power tooling

2 x Doosan Lynx slant Bed lathes w/power tooling

Doosan DNM 500

XYZ SMX 500 Milling Machine

XYZ SLX 555 Gap Bed Lathe

Mazak H400 horizontal machining cetre

QUALITY & STANDARDS

Every component we manufacture is tested to the highest levels.

IN-HOUSE TESTING

CMM for inspection

Hydrostatic testing to 70bar

PMI certification

ADDITIONAL TESTING

X-Ray analysis

3.1 chemical & mechanical testing

Dye penetration testing

INDUSTRY CERTIFICATIONS

Lloyd’s Register Approved Foundry

BS EN ISO 14001:2015 – AJA Registrars

BS EN ISO 9001:2015 – AJA Registrars

Drysdale Brothers

CONTACT

+44 (0)1324 562 447

info@drysdalebrothers.com

ADDRESS

Drysdale Brothers (Larbert) Ltd.
340 Main Street
Stenhousemuir
Larbert
Scotland
FK5 3BG

©Drysdale Brothers (Larbert) Limited     |    Branding & Website Design by TD Creative   |    Privacy Policy